New Company Refills, Reuses Wine Bottles

Northern Calif. company Wine Bottle Renew collects unwanted wine bottles from wineries and manufacturers and sorts, sterilizes and repackages them to sell back to wineries. Photo: Wine Bottle Renew

The U.S. wine industry estimates that Americans purchase more than 300 million cases of wine annually, but what happens to all those empty wine bottles?

With the EPA-estimated national recycling rate for wine bottles at only 30 percent, a new company in northern Calif. wants to go beyond recycling and promote reuse – by washing old wine bottles and selling them back to wineries.

READ: Dos and Don’ts of Glass Recycling

Opening for business in March, Wine Bottle Renew collects empty bottles from winery tasting rooms, as well as bottles that would otherwise be discarded from manufacturers, such as overstock or extra bottles. The company does not accept bottles from consumers for reuse – a common practice in many European countries.

For Wine Bottle Renew to add post-consumer wine bottles to their inventory, the national wine industry would need to standardize its bottles into a set number of types, as they do in Europe, says Bill Dodd, a partner in the company and Napa County supervisor. Though that may not happen in the near future, Dodd sees the potential for bottle standardization and reuse regionally, such as on the West Coast or in California.

READ: Why Glass Comes in Different Colors

While Wine Bottle Renew might not be collecting wine bottles from your curbside recycling bin any time soon, Dodd says that there is a steady supply of pre-consumer glass that the company is saving from the landfill and reusing. And the environmental benefits of reuse are impressive, according to the company’s statistics.

“Sixty percent of wine’s carbon footprint comes just from making the bottle,” he says. “We reduce [a company’s glass manufacturing carbon footprint] by 95 percent.”

It’s not just the production of the bottles that uses resources and emits pollution – it’s also the transportation of the heavy material. Bottles for California wines may travel from another state or Mexico or as far away as China, Dodd says.

Can Wine Bottle Renew compete with these manufacturers of new wine bottles? The company thinks so.

Not only are wineries interested in the green marketing edge that Renew bottles can bring, Dodd says, but the reused bottles are actually 10-40 percent cheaper than new bottles.

“It’s a win-win. Our bottles are environmentally sound and economically sound,” Dodd says.

Glass markets have not always been so amenable to bottle reuse. Back in the 1990s, a few companies attempted to get into the bottle washing business, but couldn’t compete with the low price of virgin glass at the time. The companies eventually failed, facing other challenges like a lack of technology to de-label wine bottles – problems for which Wine Bottle Renew has found solutions, the company says.

READ: How to Recycle “Weird” Glass

To naysayers who question the cleanliness and safety of reused bottles, the company says its bottles are as clean as new ones, after going through a series of wash and rinse cycles for sterilization – a process approved by the California Department of Health Services.

In fact, Wine Bottle Renew says its bottles are cleaner than new, since their bottles are washed immediately before shipment to a winery. It is not uncommon for new wine bottles to be stored for a some time before shipment, collecting dirt and dust, Dodd says.

And it was actually a new, but dirty bottle contaminating his homemade wine that inspired home winemaker and company founder Bruce Stevens to look for other sources of wine bottles and research the European bottle washing and refilling system.

In its fourth month of business, Wine Bottle Renew has as many as 300,000 cases of bottles at their washing facility at any time, Dodd says. The company sells reused bottles to 100 wineries and only hopes to increase its customers in the coming months.

  1. Jaime Jurado

    posted on June 19th, 2011 at 5:09 am

    Nice piece...idea is as valid for brewers using non-embossed long neck and heriateg ware, as well as standard 22 oz ware. Of course there are some differences between ware manufacturers Saint Gobain, Vitro, OI, Fevisas, Anchor. My old refional brewery used to buy and wash once-used Coors Silver Bullet ware, standard longneck, and esp Beck's green glass during my years ('85-90) which we washed through a huge soaker and refilled. Looked brand new.
  2. Jaime Jurado

    posted on June 19th, 2011 at 5:11 am

    ...am\nd looked brand new when filled and labelled. There is no such thing as a true one time only beer bottle, unless maybe its the ultra thinwall, 4.1 oz lightweighted Ecobottle from one manufacturer. THAT is an extraordinary package.
  3. Paul Sharp

    posted on June 21st, 2011 at 12:03 am

    Bring in an international standard for glass beverage and food container design, combine it with a container deposit system, and reuse all containers! It's a no brainer.
  4. Mark Galloway

    posted on June 21st, 2011 at 11:53 pm

    is there a way to find out what companies get their bottle from this company? I can't find it on their website.
  5. Ellen Bigler

    posted on June 22nd, 2011 at 6:11 pm

    Very cool! Hey Sis, what about Adams County Winery? Any chance of starting a similar program for your great wines and fans of your wine?
  6. Rose Timmer

    posted on June 23rd, 2011 at 12:26 am

    Great Idea-Let's see if we can find one like this in Texas.
  7. Ruben Guerrero Jr.

    posted on June 23rd, 2011 at 12:58 am

    Rose, dont forget that we will take and pay for plastic bottles brought to us in the proper way!! Get more info at www.Brownsvillescrappaper.com
  8. Healthy Communities of Brownsville

    posted on June 23rd, 2011 at 12:30 am

    Great Idea
  9. Carol J Murphy

    posted on June 29th, 2011 at 5:13 pm

    I would bring our wine bottles to a recycle station. I remember when soda bottles were recycled. Where ever we bought the product, we could also leave the empties. I prefer glass for many things.
  10. Carl Hulsey

    posted on March 28th, 2012 at 8:54 pm

    IS THIS COMPANY PAYING FOR THE BOTTLES OR IS IT JUST A FREE DROP OFF?
  11. Ginger Pinson

    posted on March 30th, 2012 at 4:41 pm

    This is one of thousands of ways we could reduce our carbon footprint in this country. Just need wineries to create standardized bottles.
As of June 17th 2011 we have upgraded our comment system to use Facebook comments. The below comments are closed and are listed for historical purposes.

3 Archived Comments

  1. K

    posted on June 16th, 2011 at 8:39 am

    BRILLIANT!!

  2. ST

    posted on June 17th, 2011 at 11:40 am

    It would be great to have this program for wine club members. Sort of like returning hangers to the dry cleaner.

  3. Kathy

    posted on June 17th, 2011 at 12:41 pm

    Bravo to Wine Bottle Renew!! So glad to learn that someone is actually doing this as a business. Now, if we could only expand this to the consumer. And, let’s add beer bottles too. Thanks Alexis for writing the story.

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